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SOLID CARBIDE DRILLS                                   User Guide




       Coolant Pressure and Volume Recommendations

                                                              Required Coolant Pressure
                                                              Optimum pressure
            Coolant Pressure p[bar]  40 50      20  Coolant Volume V[l/min]  Required Coolant Volume
                                                              Good pressure
             60
                                                              Minimum pressure
                                                16
                                                               Optimum volume
             30
                                                12
                                                               Good volume
                                                8
             20
                                                               Minimum volume
             10
             0.0
                   3  5     10     15    20     4
                         Tool Diameter d(mm)              Required coolant pressure and volume for 2 flute
                                                          drills with internal coolant spiral nozzles.
          Force and Power Characteristics
          Feed Force                                     Net Power Consumption
            (kN)                                          (kW)


           3.0                                            3.0
           2.5                                            2.5
           2.0                                            2.0
           1.5                                            1.5
           1.0                                            1.0
           0.5                                            0.5
           0.0                                            0.0
               2   4    6   8    10  12  14  16  185         2    4   6    8   10  12  14  16  185
                                        Drill Diameter                                Drill Diameter
                                        D (mm)                                        D (mm)
             f=0.30 mm/rev                                  f=0.30 mm/rev
             f=0.25 mm/rev                                  f=0.25 mm/rev
             f=0.20 mm/rev                                  f=0.20 mm/rev
                                                         Material:   SAE 4340
                                                         Speed:    100 m/min
                                                         Values may change for different materials and drilling conditions.





          Stability
          The stability of the application volume is important in order   Max 0.02
          to obtain the very best tool life and hole accuracy. Check the
          condition of the machine spindle, fixture and fixturing of the
          component to secure maximum stability and rigidity.
          Unstable conditions can cause tool breakage.
                                                                                                 Max 0.02 mm
                                                          Stationary Drill          Rotating Drill
          Tool Life
          Drills should not be used with flank
          wear exceeding 0.2-0.3 mm.

                         0.2-0.3 mm

                                                             Correct Direction          Incorrect Direction
                                                          External Coolant          External Coolant




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